Monday, July 11, 2011

Designing a Portable Arched Door


To provide some privacy to a renter in my lovely living room...
I needed to produce a door for an arched opening that connects to the dining room.

1) Must be able to work with no holes in or damage to the walls

2) lightweight and easily removable, easy to insert

3) provides a bit of sound insulation

4) cost around a hundred dollars or less.

Materials:

Two 4' X 8' 2" thick rigid Styrofoam panels from Home Depot $37

One 96" X 24" roll of 1/2 inch foam rubber - cut into 2" strips to pad the edges of each panel

One Large roll of Industrial mounting tape

5 yards of felt from the fabric store

Four 8 oz containers of Aleene's Quick Dry Tacky Glue from Joann's Fabrics

Tools needed:

Fine toothed Shark Pull saw.

Manual hand held jig saw

scissors

tongue depressors

gloves

220 sand paper and sanding block

sharpie marker


Know the size of the arch before you go to the store...
so you know exactly what you need and what materials will work.

If you have a pull saw already, bring it to the store...
I had to buy a few saws in a package to trim off a foot, and the corners so the panels fit in my Honda Pilot. I already knew I could fit a 4 X 8 piece of plywood, but with the panels being two inches thick each... I had to trim them to fit them in my car. Because I knew I could spare a foot, and the corners, I cut that much off.